Meet Hylo™
AON3D's new flagship industrial 3D printer powered by Basis™, our machine learning-driven software.
Benefits
Easy, High Quality Results
Fully automated calibration and advanced material management deliver high quality results with the touch of a button.
Ultra-High Throughput
Achieve over 8x throughput with industry-leading print speeds, duplication mode, and post processing-reducing features.
Industry-Leading Part Performance
Achieve new levels of part performance with machine learning and open access to the world's most advanced polymers, including PEEK, PEKK, and ULTEM™..
AON3D's Smart Ecosystem
Hylo™
One of the largest, fastest, and smartest 3D printers on the market, Hylo™ takes the complexity out of printing high performance polymers with automation and advanced process monitoring.
Basis™
Manage projects and printers, optimize part properties with machine learning, and verify printed part quality with just a few clicks.
Open Materials
From cost-effective prototyping materials to aerospace-grade polymers, Hylo™ lets engineers print the materials they want, with the properties they need.
AON3D Hylo™
A sensor-driven, software enhanced industrial 3D printer for manufacturing high-performance parts with industry-leading throughput.
Easy, High Quality Results
A fully-automated experience coupled with smart software reduces the inherent complexities of printing high performance polymers and new 3rd party materials.
High Precision, Automated Calibration
Advanced Material Management
Maximize part quality and consistency with a humidity-controlled and monitored storage bay, automated material loading/changeover, and filament diameter detection and compensation.
Integrated Quality Management Tools
Achieve consistent, high quality parts with over 25 integrated sensors for process control and monitoring. Analyze process logs in AON3D Basistm to quickly verify printed part quality and identify internal/external print defects.
Ultra-High Throughput
Achieve over 8x throughput with industry-leading print speeds, available duplication mode, and features that reduce time- and labor-intensive post-processing.
High-Speed, High-Flow Extrusion System
Print parts in a fraction of the time with industry-leading print speeds (up to 500 mm/s) and flow rates (up to 360 cm3/h).
Independent Dual Toolheads
Print complex geometries while reducing post processing with soluble supports or double your machine’s output by printing part runs with optional duplication mode (coming 2024). Independent active-leveling extruders compensate for planarity variations across the bed.
Raftless First Layers
High precision, independent active-leveling extruders with swappable, reusable build sheets provide perfect first layers.
Industry-Leading Part Performance
Achieve new levels of part performance with machine learning and open access to the world's most advanced polymers, including PEEK, PEKK, and ULTEM™.
Unrestricted Access to Open Market Materials
Access the newest advancements in additive manufacturing polymers or use Hylo’s fully open process controls to print custom polymers and alloys, no unlock fees or upgrades required.
Complete Convection Control
Achieve consistent part properties across the entire build volume with a thermally optimized, high convection 250°C build volume.
Composite-Ready
Print parts over 2X stronger and 6X stiffer, compared to neat polymers. Hylo comes ready to print composites, such as chopped carbon fiber filled PEEK, where tensile strength can exceed 140 MPa and tensile modulus, 11 GPa.
Massive 250°C Build Chamber
Print more parts and larger parts with a actively-heated, precision-controlled 650 x 450 x 450 mm build volume.
Advanced Material Management
Hylo features a humidity-controlled storage bay with automated material loading/changeover and filament diameter detection/compensation
Independent Dual Extrusion
Independent, self-leveling, and composite-ready extruders enable multi-material, soluble support, and (coming 2024) duplication mode printing.
In-Process Monitoring
With 25+ integrated sensors, Hylo’s advanced process monitoring logs enable printed part quality verification, hidden defect identification, and aids in part qualification.
AON3D Basis™
Streamline your additive manufacturing process, from model to qualified part, and Iink predictions to outcomes.
Manage
Gain complete control of the additive manufacturing process across printers and facilities.
Optimize
Print right the first time while maximizing part properties with machine-learning optimization.
Qualify
Unlock new method of non-destructive part examination, reducing downstream quality management burdens.
A software controlled workflow
The foundation of AON3D's ecosystem, Basis™ closes the loop in additive manufacturing by combining smart hardware with intelligent slicing and in-process monitoring, turning process variability into part confidence with just a few clicks.
AON3D Matter
Open Materials, infinite applications
Print the materials you want, with the properties applications need.
Ungated access to 3rd party materials and high performance polymers unlock additive applications across the value chain, from lost cost prototypes to MRO, tooling, and end-use applications.
Discover the part properties that Hylo unlocks.
Part Properties
High Strength
Heat Resistant
Flame, Smoke, Toxicity (FST)
Impact Resistant
Abrasion & Wear Resistance
Chemical Resistance
Carbon Fiber & Glass- Filled Composites
Biocompatibility
ESD safe
Affordability
Materials
Base Polymers
- ABS
- ASA
- Nylon (PA 6, 6/66, 12)
- PAEK
- PC
- PEBA
- PEEK
- PEI (ULTEMTM 9085, 1010)
- PEKK
- PETG
- PI
- PLA
- POM
- PP
- PPSU
- PSU
- PVDF
- TPE
- TPU
Composites
- CF ABS
- CF PA
- CF PC
- CF PEEK
- CF PEI
- CF PEKK
- CF PETG
- CF PP
- ESD ABS
- ESD PA
- GF ABS
- GF PA
- GF PETG
- GF PP
Supports
- Aquasys® 120
- Aquasys® 180
- High Temp Support
- HIPS
- PEI Support
- PVA
Trusted Material Suppliers
END USE PARTS
CNC Dovetail Clamps
High Strength
[CF PEEK]
Aerospace Duct
High Strength + Heat Resistant
[ULTEM™ 9085]
Fluid Mixer
Chemical Resistant
[PEKK]
End of Arm Tooling
Affordable + High Strength
[CF Nylon]
Dimple Die
High Strength
[PC]
Not ready for a quote? No worries.
Download the Hylo™ Spec or Request a Demo.