The Hylo High Temperature Industrial 3D Printer

Meet Hylo™

AON3D's new flagship industrial 3D printer powered by Basis™, our machine learning-driven software.


Easy, High Quality Results

Fully automated calibration and advanced material management deliver high quality results with the touch of a button.

Ultra-High Throughput

Achieve over 8x throughput with industry-leading print speeds, duplication mode, and post processing-reducing features.

Industry-Leading Part Performance

Achieve new levels of part performance with machine learning and open access to the world's most advanced polymers, including PEEK, PEKK, and ULTEM™..

AON3D's Smart Ecosystem


One of the largest, fastest, and smartest 3D printers on the market, Hylo™ takes the complexity out of printing high performance polymers with automation and advanced process monitoring.


Manage projects and printers, optimize part properties with machine learning, and verify printed part quality with just a few clicks.

Open Materials

From cost-effective prototyping materials to aerospace-grade polymers, Hylo™ lets engineers print the materials they want, with the properties they need.

AON3D Hylo™

A sensor-driven, software enhanced industrial 3D printer for manufacturing high-performance parts with industry-leading throughput.

Easy, High Quality Results

A fully-automated experience coupled with smart software reduces the inherent complexities of printing high performance polymers and new 3rd party materials.

High Precision, Automated Calibration

A fully automated calibration process delivers new levels of repeatability with optical nozzle inspection and offset calibration, independent active-leveling extruders, and linear encoders.

Advanced Material Management

Maximize part quality and consistency with a humidity-controlled and monitored storage bay, automated material loading/changeover, and filament diameter detection and compensation.

Integrated Quality Management Tools

Achieve consistent, high quality parts with over 25 integrated sensors for process control and monitoring. Analyze process logs in AON3D Basistm to quickly verify printed part quality and identify internal/external print defects.

Ultra-High Throughput

Achieve over 8x throughput with industry-leading print speeds, available duplication mode, and features that reduce time- and labor-intensive post-processing.

High-Speed, High-Flow Extrusion System

Print parts in a fraction of the time with industry-leading print speeds (up to 500 mm/s) and flow rates (up to 360 cm3/h).

Independent Dual Toolheads

Print complex geometries while reducing post processing with soluble supports or double your machine’s output by printing part runs with optional duplication mode (coming 2024). Independent active-leveling extruders compensate for planarity variations across the bed.

Raftless First Layers

High precision, independent active-leveling extruders with swappable, reusable build sheets provide perfect first layers.

Industry-Leading Part Performance

Achieve new levels of part performance with machine learning and open access to the world's most advanced polymers, including PEEK, PEKK, and ULTEM™.

Unrestricted Access to Open Market Materials

Access the newest advancements in additive manufacturing polymers or use Hylo’s fully open process controls to print custom polymers and alloys, no unlock fees or upgrades required.

Complete Convection Control

Achieve consistent part properties across the entire build volume with a thermally optimized, high convection 250°C build volume.


Print parts over 2X stronger and 6X stiffer, compared to neat polymers. Hylo comes ready to print composites, such as chopped carbon fiber filled PEEK, where tensile strength can exceed 140 MPa and tensile modulus, 11 GPa.

Massive 250°C Build Chamber

Print more parts and larger parts with a actively-heated, precision-controlled 650 x 450 x 450 mm build volume.

Advanced Material Management

Hylo features a humidity-controlled storage bay with automated material loading/changeover and filament diameter detection/compensation

Independent Dual Extrusion

Independent, self-leveling, and composite-ready extruders enable multi-material, soluble support, and (coming 2024) duplication mode printing.

In-Process Monitoring

With 25+ integrated sensors, Hylo’s advanced process monitoring logs enable printed part quality verification, hidden defect identification, and aids in part qualification.

AON3D Basis™

Streamline your additive manufacturing process, from model to qualified part, and Iink predictions to outcomes.


Gain complete control of the additive manufacturing process across printers and facilities.


Print right the first time while maximizing part properties with machine-learning optimization.


Unlock new method of non-destructive part examination, reducing downstream quality management burdens.

A software controlled workflow

The foundation of AON3D's ecosystem, Basis™ closes the loop in additive manufacturing by combining smart hardware with intelligent slicing and in-process monitoring, turning process variability into part confidence with just a few clicks.

AON3D Matter

Open Materials, infinite applications

Print the materials you want, with the properties applications need.

Ungated access to 3rd party materials and high performance polymers unlock additive applications across the value chain, from lost cost prototypes to MRO, tooling, and end-use applications.

Discover the part properties that Hylo unlocks.

Part Properties

High Strength

Print materials with higher strength-to-weight ratio than aluminum. The PAEK family of materials, PEI, and PPSU offer the highest mechanical and thermal properties of all currently available filaments.

Materials: PEEK, PEKK, ULTEM™ 9085, PPSU

Heat Resistant

Print strong, engineering-grade materials that can operate in temperatures up to 120ºC for extended periods of time. For extreme temperature applications, materials like PEEK provide heat deflection up to 159°C and can withstand extended exposure in temperatures up to 260°C.

Materials: PEEK, ULTEM™ 9085

Flame, Smoke, Toxicity (FST)

Print heat and flame resistance parts (FAR25.853, UL 94 V-0) with desirable flame, smoke, and toxicity (FST) characteristics, and with supporting UL Blue Card certifications.

Materials: PEEK, ULTEM™ 9085

Impact Resistant

Full-density 3D printed parts have been tested up to 50,689 J/m² in a single direction via ASTM IZOD Type E tests with a 2.7J pendulum.

Materials: PC, PA66

Abrasion & Wear Resistance

Print parts with low friction, self-lubricating, and high wear / abrasion resistance properties. Find affordable and versatile materials for a wide range of applications such as gears, bearings, nuts, washers, and structural components in demanding environments.

Materials: POM, PEEK, PVDF, PA

Chemical Resistance

Create high-strength, high-heat parts resistant to most organic and inorganic chemicals.

Materials: ULTEM™ 9085, PAEK, PEEK, PEKK, and PVDF

Carbon Fiber & Glass- Filled Composites

Print parts with increased strength, stiffness, and improved dimensional stability across a wide range of thermoplastics.

Materials: 10+ options


Print high-strength, durable, biocompatible and skin contact safe parts suitable for a wide range of medical applications. In addition, implant-grade materials, such as PEEK, have proven low cytotoxicity, genotoxicity, and immunogenic properties.

Material: PEEK

ESD safe

Print ESD safe parts with target surface resistance of 10^7 to 10^9 Ohm. ESD safe materials come in a variety of affordable, engineering-grade polymers, as well as high performance polymers.

Materials: 10+ options


Print high-quality materials up to 700% cheaper than comparable proprietary filaments. In addition, Hylo™ does not require material licenses or upgrades to print new materials.


Base Polymers
  • ABS
  • ASA
  • Nylon (PA 6, 6/66, 12)
  • PAEK
  • PC
  • PEBA
  • PEEK
  • PEI (ULTEMTM 9085, 1010)
  • PEKK
  • PETG
  • PI
  • PLA
  • POM
  • PP
  • PPSU
  • PSU
  • PVDF
  • TPE
  • TPU
  • CF ABS
  • CF PA
  • CF PC
  • CF PEI
  • CF PP
  • ESD PA
  • GF ABS
  • GF PA
  • GF PP
  • Aquasys® 120
  • Aquasys® 180
  • High Temp Support
  • HIPS
  • PEI Support
  • PVA

Trusted Material Suppliers


CNC Dovetail Clamps

High Strength

Aerospace Duct

High Strength + Heat Resistant
[ULTEM™ 9085]

Fluid Mixer

Chemical Resistant

End of Arm Tooling

Affordable + High Strength
[CF Nylon]

Dimple Die

High Strength

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