Federal & Military Additive Manufacturing Solutions

Modernizing Defense – 3D Print the World’s Most Advanced Polymers

Fabricate robust parts for land, sea, and air applications whenever, wherever. AON3D’s large, high temperature 3D printing platform expands possibilities with open access to hundreds of materials—including high-performance thermoplastics—and some of the best material properties currently available in 3D printing.

  • North American made
  • Robust docs & eLearning platform
  • Open architecture
  • Disconnectable WiFi
Get a Quote

Redefining Readiness
On-Demand Large, High-Performance Parts

Meet the demands of any assigned mission, quickly and affordably. AON3D’s massive build volume and open access to engineering-grade and high-performance polymers redefine what can be developed, replaced, and manufactured on-demand with additive manufacturing.

Maintenance, Repair, Overhaul (MRO)

Save weeks and thousands on a per part basis while reducing on-hand inventory with on-demand tooling and aerospace-grade materials.

Mitigate Obsolescence

Manufacturer legacy parts for even the most demanding applications with high strength, high heat, and UV resistant materials.

Same-Day End-Use Parts

Build supply chain resilience by 3D printing parts that meet functional requirements with exceptional mechanical, thermal, and chemical resistive properties

Enhancing Government Innovation & Capabilities – Concepts to Cockpits

With high temperature 3D printing, engineers can print parts in high-performance materials with proven use cases in highly regulated applications, such as aerospace and marine.

Aircraft & Naval Cabin Components

3D print UL94 V-0 flammability rated materials that meet FAR 25.853 flame, smoke, and toxicity (FST) requirements, such as ULTEM™ 9085.


3D print materials, such as PEEK and PEKK, that can maintain mechanical properties under extreme thermal cycling and exhibit low outgassing under vacuum.

Case Study

Functional Prototypes

Print parts that meet functional requirements with access to the best mechanical, thermal, and chemical resistive properties currently available in 3D printing.

Mission-Ready Materials


A tough and strong material known for its high impact, wear, temperature resistance and excellent UV resistance.

  • Strong & Durable
  • Heat Resistant
  • UV Resistant
Learn More


Create living hinges, non-marring interfaces, and work holding aids for irregularly shaped pars with flexible materials down to 85A shore hardness.

  • Flexible
  • Resists Deformation
  • Food Contact Safe
Learn More

ULTEM™ 9085

A high strength, thermally stable, and chemical resistive material that meets many FAA or EASA regulations including UL94 V-0 flammability rating and FAR 25.853 (FST) requirements.

  • Good chemical resistance
  • High heat resistance
  • High tensile strength
Learn More


An easier-to-print high performance polymer with great mechanical properties under thermal cycling, radiaiton and cemical resistance, and exhibits no outgassing under vaccum.

  • Great chemical resistance
  • UV resistance
  • Sterilizable
Learn More

CF Nylon

A low-cost, high strength, and rigid material that is perfect for functional prototypes, lightweight end of arm tooling, and many other tooling aplications.

  • Very high mechnical strength
  • Good electrical insulating properties
  • High thermal strength
Learn More


Compliant with RoHS Standards, ABS ESD is low-cost solution for fixtures when handling aircraft parts susceptible to damage from electrostatic discharge.

  • Very high mechanical strength
  • Good electrical insulating properties
  • High thermal strength
Learn More

Open Materials

With AON3D’s Open Material 3D Printers engineers and designers are free to print the materials they want with the part properties the need and at affordable prices.

  • No Unlock Fees
  • Access High Performance Polymers
  • Explore & Develop Materials
Explore Materials

Bring High Performance 3D Printing In-House

Not ready for a quote? No worries.
Download Hylo Spec Sheet and Request a Demo.